A new player in the aerospace industry, the Amphibious Aircraft Manufacturer aimed to establish themselves as a leading producer of amphibious aircraft. The company faced challenges with their Relay Panel Assembly, which needed significant improvements for better reliability and efficiency. As a new entrant in this specialized market, they needed a more compact, lightweight, and simplified relay panel that would meet stringent aerospace standards while supporting their growth objectives.
Through detailed discussions and a thorough assessment of the existing Relay Panel Assembly, our team identified several improvement opportunities. The client needed a relay panel that would be significantly more compact and lightweight while improving reliability and efficiency. We focused on reducing weight and size, improving electrical wiring harness reliability, optimizing the manufacturing process, and simplifying installation – all critical factors for an aircraft manufacturer seeking competitive advantage.
The existing relay panel was bulky and complex, affecting aircraft performance and manufacturing efficiency.
The original design presented challenges during production, increasing time and costs.
The complex installation process was time-consuming and resource-intensive.
Our collaborative engineering and design work completely redesigned the relay panel to meet modern aerospace standards.
