How Electrical Engineering Firm Helped Enhanced Relay Panel Assembly Efficiency and Reliability at Amphibious Aircraft Manufacturer.
The Beginning
A new player in the aerospace industry, the Amphibious Aircraft Manufacturer aimed to establish themselves as a leading producer of amphibious aircraft. The company faced challenges with their Relay Panel Assembly, which needed significant improvements for better reliability and efficiency. As a new entrant in this specialized market, they needed a more compact, lightweight, and simplified relay panel that would meet stringent aerospace standards while supporting their growth objectives.
The Discovery
Through detailed discussions and a thorough assessment of the existing Relay Panel Assembly, our team identified several improvement opportunities. The client needed a relay panel that would be significantly more compact and lightweight while improving reliability and efficiency. We focused on reducing weight and size, improving electrical wiring harness reliability, optimizing the manufacturing process, and simplifying installation – all critical factors for an aircraft manufacturer seeking competitive advantage.
The Hurdles & The Leaps
Complex Panel Design
Hurdle
The existing relay panel was bulky and complex, affecting aircraft performance and manufacturing efficiency.
Manufacturing Complexity
Hurdle
The original design presented challenges during production, increasing time and costs.
Installation Inefficiency
Hurdle
The complex installation process was time-consuming and resource-intensive.
The Transformation
Our collaborative engineering and design work completely redesigned the relay panel to meet modern aerospace standards. We leveraged all critical factors for the aircraft manufacturer for seeking competitive advantage.
Technologies
